Work Package 1

Film Cooling in Regions of Separated Flow


This work package accomplishes aerothermal investigations to study flow and heat transfer for aerodynamically highly loaded LP and HP turbine blades. The purpose of the investigations proposed is to improve the physical understanding of separated flow regions with the goal of optimising cooling configurations for aerodynamically highly loaded turbine designs.
  • Effects of film cooling on suction and pressure side flow separation under steady and unsteady conditions
  • Control of suction and pressure side flow separation by means of film cooling and streamwise vortices
  • Advanced aerothermal modelling of flow separation for low pressure turbine blades
For high-pressure turbine blades, it is very common for the peak metal temperature of a blade to be located in the suction surface trailing edge region. Therefore, the trailing edge is one of the life limiting areas of the blade. Hence, the motivation for the investigations to be performed is twofold. The first objective is to investigate how film cooling can be used effectively in these regions of separated flow, whereas the second objective is to investigate how film cooling can be used to re-attach separated flow by re-energising the boundary layer with the extra kinetic energy from the cooling jets. The turbulent mixing and 3-D vortices between the film cooling flow and main gas stream cause aerodynamic losses and affect the boundary layer flow downstream of the film cooling holes. Therefore, it is important to consider both the cooling performance and the aerodynamic performance of the film cooling design in the blade design process.

Furthermore, reducing aerodynamic penalties by improving boundary layer control will lead to improved SFC of the engine due to a reduction of the required coolant flow or a higher temperature blade capability through a more effective use of cooling air. The control of separated flow will also lead to greater flexibility of blade design, as aerodynamics, cooling and mechanical design can be optimised to a greater extent.

For non-film-cooled blades, i.e. LP turbine blades, the investigation will focus on aerodynamic losses and the development of the blade heat transfer affected by distinct flow separation zones to enable the development of physical models for design purposes and a data basis for CFD validation.